Digital Twins: from space to the home
Introduction
The idea of a digital twin may stem from the explosion of an
oxygen tank in the Apollo 13 space mission of 1970. “NASA employed multiple
simulators to evaluate the failure and extended a physical model of the vehicle
to include digital components. This “digital twin” was the first of its kind,
allowing for a continuous ingestion of data to model the events leading to up
to the accident for forensic analysis and exploration of next steps” (NASA,
2021). The importance of accurate digital models is clear in programs such as Artemis,
which is intended to facilitate missions to Mars, when the constant communication
needed to allow human intervention in case of problems will not be available.
Digital twins also have many earth-bound applications such
as product research and design, replacing costly prototypes; supply chain
operations, giving manufacturers a comprehensive view of logistics, operations
and potential bottlenecks; collecting data about products and their use, allowing
manufacturers to make continuous improvements; and in providing safe staff
training.
An article in Manufacturing Digital outlines the complexity
of digital twins, which can include 3-dimensional computer-aided design files,
sensors connected to the Internet of Things (IoT), and augmented reality
visualisation. “They are in essence an ecosystem of data communication” helping
manufacturers to analyse their present and past and to predict the future. Digital
twins can also monitor and analyse the carbon footprint of operations, helping manufacturers
to meet environmental standards (MD, 2024).
The following paragraphs will emphasize the application of
digital twins to the built environment.
Defining a digital twin
An article from the CTO Academy describes a digital twin as “a
virtual representation of a physical asset, system or process that uses
real-time data, simulation and analytics to mirror its real-world counterpart” (CTO,
2025). Creation of the digital twin involves “integrating multiple data
sources, including sensors, IoT devices and historical records, to generate a
detailed model of the physical asset.” Four stages of operation are described: appropriate
data is collected from sensors in real time; computational models simulate the
behaviour of the system; analytic tools and machine learning process data “providing
insights into performance and potential issues”; and the digital twin is
continuously updated to maintain the accuracy of its representation of the
physical system.
Depending on the application, a digital twin may assist predictive
maintenance, remote troubleshooting and diagnostics, simulate behaviour under
extreme conditions, and help to optimize processes. The general challenges
faced by digital twins include data integration, data security and high
implementation costs. CTO cited Singapore’s 2014 digital twin project as an application
to “urban planning, integrating traffic data, infrastructure models and
environmental analytics”. Security risks were addressed through cybersecurity
measures and data privacy regulations, and the city “successfully optimised
traffic flow, reduced emissions, improved public services and even facilitated
disaster management.”
Digital twins and buildings
“From planning to construction and eventually the operation
of a building, huge amounts of data are created by multiple stakeholders.
However, this valuable information resides mostly in silos and thus becomes
inaccessible throughout a building’s lifecycle … outdated and incomplete
information leads to poor and error prone decisions which negatively affect
buildings’ performance and increase operational costs” (Nemetschek, 2024).
Under the heading of Sustainable Buildings, the company claims
that “40% of CO2 emissions are caused by buildings and structures” and estimates
that “30% of all construction work is spent fixing planning errors.” It sees
its digital twin platform as a way of bringing together information from Computer
Aided Design and Building Information Modelling software, Integrated Workplace
Management Systems, and real-time data to enable “true Building Lifecycle
Intelligence”.
The projects shown on the company’s website are mainly large
scale: airports, railways and ports; large commercial, residential and
educational buildings; healthcare and sports facilities. Smaller projects are
discussed below.
Micro and macro digital twins
“In the context of the United Kingdom’s housing sector,
Digital Twins are making significant waves, bringing transformative changes to
the way we design, construct, and manage homes and their underlying
infrastructure” (HUBBPRO, 2025). In this article, two distinct categories of digital
twin are distinguished: micro and macro. “Micro Digital Twins focus on
individual houses or residential units” whereas Macro Digital Twins can “encompass
entire housing developments”. The digital twin of an individual house is a
detailed and accurate digital replica, useful in design, construction, maintenance
and smart home integration; for a housing development, the digital twin
provides a “holistic view of housing ecosystems, including the interplay of
energy, utilities, and infrastructure at … community level.”
The micro digital twin of an individual house can be used to
“optimise layouts, energy efficiency, and aesthetics” at the design stage. It
can help to ensure “precise construction by providing builders with accurate 3D
models that guide the construction process.” By providing a “digital record of
the building’s components” it makes it easier to “identify maintenance needs,
plan repairs, and track the performance of systems like HVAC and electrical.” It
also helps to optimise energy usage, by “monitoring the real-time performance
of heating, cooling, and lighting systems” giving a basis for informed
decisions on reducing energy consumption and utility costs. Digital twins also “enable
seamless integration of IoT devices, making it possible to control lighting,
security, and climate systems remotely” and to simulate changes in the house to
“assess the impact on energy consumption and comfort.”
The cost of a digital twin
Some idea of costs for digital twin projects in buildings, together
with estimated payback times, is given in a report from the Consulting Engineer
Survivor, which estimates the cost of a digital twin project for a school of
around 300,000 ft² at between $290k
and $410k with a payback period of 5 years (CES, 2025).
The National Institute of Standards and Technology suggests
that a digital twin for a high-tech factory or laboratory building would “cost
between $510 000 and $720 000 and has a 9-year payback period”, and the
corresponding cost for a general hospital would be “between $2.9 million and
$4.2 million with a 4 year payback period”. The payback benefits are primarily
in operations and maintenance. For small projects, the cost could be between
$20k and £45k for the software application, plus the cost of sensors, data
standardisation and implementation. (NIST, 2024).
Digital twins and retrofit
Built Environment – Smarter Transformation, or BE-ST, is an
innovation centre in Scotland which promotes the built environment’s transition
to zero carbon emissions. It aims to revolutionise the approach to retrofit
& building upgrades, stating that retrofitting existing buildings “is a
complex challenge. Every building is unique, and each retrofit must respond to
its specific materials, systems, and patterns of use.” The process too often
relies on assumptions, and to avoid mistakes “we need to understand how the
building truly performs today, not just its fabric and services, but also how
size, orientation, and usage affect energy demand” (BE-ST, 2025).
Retrofit approaches at 14 sites in the UK were part of the
Alchemai project, which addressed at scale “the barriers which exist for
non-domestic estate owners to decarbonise their buildings.” Digital Twin
technology, building performance expertise, and immersive visual tools were
combined to help building owners optimise their retrofit decisions “reducing
risk, avoiding costly mistakes, and ensuring the right upgrades are delivered
at the right time.” The final report on the Alchemai project is available via
the BE-ST website, cited above.
Virtual sensors
The term virtual sensor is often used in connection with Digital
Twins. Information provided to the software by physical sensors can be used to estimate
the value of parameters which are not directly measured; the combination of
physical sensors and software acts as a “virtual sensor”. An example is the use
of physical sensors reading temperature and relative humidity. The software can
use their input to calculate the corresponding dew point. The system then
behaves as if it had a “dew point sensor”. Software can use data from physical
and virtual sensors to take corrective action such as controlling heating to prevent
the formation of condensation in areas at risk.
Other examples of virtual sensors are the estimation of air
change rate via the physical measurement of CO₂ decay rate; the calculation of thermal
comfort indices based on physical measurement of temperature, humidity and air
movement; and the estimation of the levels of fine particulate matter and
volatile organic compounds within a building from physical measurement of levels
in the outdoor air combined with knowledge of building occupancy and its heating,
ventilation, and air conditioning performance.
The future of digital twins
The director of a company supplying digital twin platforms which
integrate building data gave his views on the immediate future of digital twins
in a recent article (Twinview, 2026).
Sectors such as higher education, healthcare, social housing
or large commercial real estate portfolios were thought most likely to show
activity, having “all the drivers in play, such as ageing estates, constrained
budgets, regulatory pressure, high occupant expectations and a strong need for
performance transparency.” Immediate concerns included centralising the data,
integrating systems, and “making sure the digital twin reflects the … operational
reality” of the building.
A good digital twin in 2026 “should feel less like a model
and more like an operating layer.” The owner should be able get prompt answers
on “what’s not working, what’s wasting energy, what needs attention today and
what’s going to become a problem next week.” Projects in the company’s portfolio
show public sector, university, commercial and large residential apartment
developments.
While digital twin technology could well provide advantages in individual domestic properties in areas such as energy saving and planned maintenance, the costs involved may be too high at present. However, technology costs can decrease, and with time the approach may become more affordable and useful in small properties.
References
BE-ST, 2025, Revolutionising the approach to retrofit &
building upgrades, online, accessed 27 January 2026
https://www.be-st.build/alchemai
CES, 2025, How much to build a Digital Twin? The Consulting
Engineer Survivor, online, accessed 28 January 2026
https://www.consultengsurvivor.com/cost-to-build-a-digital-twin
CTO, 2025, Digital Twins: Definition, Uses and
Implementation Challenges, CTO Academy, online, accessed 26 January 2026
https://cto.academy/digital-twins-definition-uses-challenges-solutions/#
HUBBPRO, 2025, Unlocking the Future of UK Housing: Digital
Twins – Micro and Macro Insights, 2025, online, accessed 27 January 2026
https://hubb.pro/blog/future-of-uk-housing-digital-twins/
MD, 2024, Top 10: Uses Of Digital Twins, Manufacturing
Digital, online, accessed 26 January 2026
https://manufacturingdigital.com/articles/top-10-uses-for-digital-twins
NASA, 2021, Digital Twins and Living Models at NASA, NTRS,
online, accessed 24 January 2026
https://ntrs.nasa.gov/citations/20210023699
Nemetschek, 2024, Digital Twins, online, accessed 27 January
2026
https://www.nemetschek.com/en/topics/digital-twins
NIST, 2024, Economics of Digital Twins, National Institute
of Standards and Technology, online, accessed 27 January 2026
https://nvlpubs.nist.gov/nistpubs/ams/NIST.AMS.100-61.pdf
Twinview 2026, What Do Digital Twins Hold for 2026: From
Visualisation to Smart Building Operations, online, accessed 27 January 2026
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